Bucket Wheel Reclaimers. thyssenkrupp manufactures the whole range of stacking and reclaiming machines for stockyards. The rail mounted bucket wheel reclaimers, for various types of material, have built-in safety elements and hydraulic systems to ensure smooth operations. Available with either fully or semi-automatic control systems, these machines
Bucket wheel reclaimers are familiar at triangular piles, trapezoidal piles and at trapezoidal piles with side banks. (Picture 2) Picture 2 Stockpile Shapes . The number of blocks are selected in accordance with the height of the stockpile and the diameter of the bucket wheel. The height of cut should not exceed 0.65 x
The bridge-type bucket wheel reclaimer is used for longitudinal and circular stockyards that require material blending. PR100 . This is a pylon-type, bucket wheel reclaimer with boom, which will reclaim large volumes of bulk material from stockpiles. The PR100 is popular in low- to medium-bulk-density applications and medium ore applications.
Mar 04, 2015 The Stacking and Reclaiming Process and the Research on Control Method of Bucket Wheel Stacker-Reclaimer. Master Thesis of Northeastern University (2009) (in Chinese) Google Scholar 5.
The utility model discloses a remote automatic control system of bucket-wheel stacker-reclaimers. The remote automatic control system comprises an upper computer, a master control terminal PLC, as well as a plurality of lower computer PLCs that are connected by wireless communication, wherein the upper computer and the master control terminal PLC
Bucketwheel stacker reclaimers have high capacity stockpiling and reclaiming. ... Process optimization and connected services ... One operator can control all system functions, as well as oversee machine status and perform troubleshooting - either from a remote control room, or from a sensibly arranged, ergonomic operators cab. ...
Bucket wheel reclaimers are familiar at triangular piles, trapezoidal piles and at ... Control of the bucket wheel reclaimer. 3. Diagram 1 shows the reclaiming capacity as a function of a constant slew speed. ... The slewing process begins on the side near the runway by the acceleration of slewing. The acceleration ends at the point of ...
In this paper, a novel approach for online design of optimal control systems applied to the bulk resumption process by bucket wheel reclaimer (BWR) is presented. This approach is based on reinforcement learning paradigms, more specifically Action Dependent Heuristic Dynamic Programming (ADHDP), that
Bucket-Wheel Reclaimers. TAKRAF bridge-type bucket-wheel reclaimers are primarily employed in applications where bulk material is to be homogenized with high required material flow rate. Our bucket-wheel reclaimers cover the following flow rates and sizes Reclaiming capacity 300 t/h to 12,000t/h Rail gauge 30 m to 60 m
Combination bucket wheel stackers/reclaimers are the most commonly used in coal yards. Mobile systems and rail-mounted or tunnel reclaim systems, while operating concurrently, can create a two-product blend on the yard belt or tunnel belt within an accuracy of 5% to 10%.
Generally, at import terminals stacker/reclaimers are used. These machines combine the two functions of stacking and reclaiming into a single unit. Consequently one of the two functions can be fulfilled at a time. Figure 2 shows a bucket wheel stacker/reclaimer during stacking of coal. For reclaiming, the bucket wheel, at
A 3D volume rate control method and apparatus ( 10 ) for a slewing bucket-wheel stockpile reclaimer 16 is described. The apparatus ( 10 ) comprises four 3D image sensors ( 12 ) mounted adjacent a bucket-wheel ( 14 ) of the (reclaimer 16 ), which are adapted to provide 3D images of a stockpile bench face. The apparatus includes a data processor ( 20 ) for (i) processing the
Cross travel seeks to control the reclaimer digging rate by traversing the face of a stockpile. During this upgrade, an opportunity arose to improve the reclaimer digging control scheme. The existing digging control scheme adjusted the reclaimer cross travel speed, based on a theoretical stockpile model and bucket wheel current feedback loop.
In this paper, a novel approach for online design of optimal control systems applied to the bulk resumption process by bucket wheel reclaimer (BWR) is presented. This approach is based on reinforcement learning paradigms, more specifically Action Dependent Heuristic Dynamic Programming (ADHDP), that learn online in real-time the Discrete Linear ...
Bucket wheel stacker-reclaimer fit the elongated stock ground. And this is a large load-unload equipment which is highly efficient and continuous operation of bulk materials. It is mainly used in power sector, metallurgy, building material and chemical industry for the coal and minerals loading and discharging at the stock ground.
As a bucket-wheel stacker reclaimer, shown in Fig. 1, combines stacking, reclaiming, and transporting with the belt conveyor system, it has advantages
Jun 28, 2019 The other bucket wheel reclaimers, because boom can be short because of the operates with boom positioned at right be supplied as dual-purpose (stacker-. the design and application of these machines are also considered in response to the changing mining Bucket wheel reclaimers and stackers have proved.
Basic iReclaimer control function to monitor the depth of bucket cuts into the stockpile. Based on the iDRR measurement on both sides of the reclaiming wheel, the cutting depth is monitored and can be used for optimizing reclaimer stepping distances to increase performance.
Bucket wheel reclaimers use bucket wheels for removing material from the pile they are reclaiming. Scraper reclaimers use a series of scrapers on a chain to reclaim the material. The reclaimer structure can be of a number of types, including portal and bridge. Reclaimers are named according to this type, such as Bridge reclaimer.
Process Control System PCS7 cess descr ipt on Bucket-wheel Stacker/Reclaimers travel on a rail track alongside the piles of material, offering the potential to selectively stack and reclaim materials in different stockpile sections. This is carried out in two quadrants SIS(directions) on both sides of the track. Four-quadrant
Bucket wheel reclaimers play an integral role in the iron ore sector. They are also vulnerable to contamination from dust and other particulates that cause problems to their functionality.
Stacker / reclaimer automation Reclaiming benefits Complex piles can be reclaimed, without manual intervention, taking into consideration variable bench heights, gaps in piles and changes in bench width. The predictive slew control means The slew speed can be adapted before changes in the bench can be seen in the bucket wheel power/torque
The cabin is located above the bucket wheel in order to allow observation of the scooping up area. The cabin is kept horizontal by a hydraulic mechanism. A grizzly is provided on the bucket wheel chute in order to remove foreign materials at an earlic process to prevent the occurrence of damage in later process. 1,000 T/H ship unloader
Bucket wheel excavators are the ideal solution they can move as much lignite and overbu rden in a. day as 40,000 workers-240,000 cubic meters,
Stacker and reclaimer is widely used to stack and reclaim bulk cargoes, coal, ore etc. It is mainly composed of steel structure, jib belt conveyor, feeder tripper, luff mechanism, slew mechanism, travel mechanism, spray system, wheel bucket device, electrical system, necessary safety related components and accessory devices.
Energy Efficient Two Roller Mill. Energy efficient two roller mill equipped with re-absorption limiting (RAL) device allows following advantages when compared to conventional three roller mill. 25% reduction in consumed power. Higher pol extraction. Better moisture control using re-absorption limiting (RAL) device to achieve 48% to 50% moisture.
outside the electric houses. Thus all process data can be viewed also by those persons who have no access to the locked electric rooms. 2.3.1 Control of the bucket -wheel reclaimer As briefly described above, the bucket-wheel reclaimer serves to take up the leached-out ore.
Oct 27, 2015 Reclaiming nominal Capacity is maintained at 1250 tph, by controlling the bucket wheel motor current feedback loop against the slew speed, i. e. slew speed decreased if the tph / motor amps are high.
Jul 01, 2019 Specifically, the bulk resumption by Bucket Wheel Reclaimer (BWR) is a complex industrial process for dealing with large equipments, which suffer many external interferences, such as wear of mechanical components, imprecision of process variables and variation in physical and chemical characteristics of the material to be handled.
How to work The pile of the bridge bucket reclaimer reclaiming work is piled up in a herringbone shape by the stacker. The two bucket wheel devices of the reclaimer are mounted on the main beam and run back and forth along the length of the main beam on the cross section of the pile.
Gantry Bucket Wheel Stacker Reclaimer is a large loading and unloading equipment for continuous stacking bulk materials, the whole equipment of Gantry Bucket Wheel Stacker Reclaimer is connected by gantry main frame structure. It is suitable for large thermal power plant, industrial and mining enterprises, bulk material storage yard of port.
Bucket wheel reclaimer calibration, surface reconstruction and automatic control Developed a method to calibrate LiDAR-GPS extrinsic parameter. Developed a software that manages a point cloud and reconstructs a 3D surface in real time using 2D LiDARs and GPS receivers mounted on a bucket wheel reclaimer.
Design, planning, construction, supply and delivery of 7 units, 4 km conveyor systems, plant electrics and control system. Scope of Supply 3 Bucket-Wheel Reclaimer 2000 t/h. 2 Slewing Stacker 2000 t/h. 2 Slewing Stacker 1000 t/h. 3,9 km Belt Conveyors. Plant Electrical
Dec 09, 2020 Bridge type bucket wheel reclaimer Bridge type bucket wheel reclaimer has similar function like other barrel reclaimers. It uses rotating bucket wheel/s to extract and feed the material in place of a rotating drum. The digging action is more positive with this reclaimer. However, the homogenizing effect is much lesser.
Nov 13, 2016 Components Of Stacker Reclaimer. 1. Bucket Wheel And Drive. Stacker reclaimer Bucket wheel are used for reclaiming . The bucket wheel drive either consists of hydraulic system or motor,fluid coupling, brake and gear box, mounted on a drive frame supported by bracket. The hollow output shaft of the gear box is clamped on the drive pulley shaft ...